How much silicone for a 12 × 8 in tray mold?

Short answer

You need about 6.5 pounds (105 ounces) of silicone rubber to mold a 12 × 8 in tray master that stands 1 inch tall and displaces 20 fl oz of water, with 1/2 inch walls — 52.3 ounces each of Part A and Part B at a specific gravity of 1.18.

How to work it out

  1. Box 13 × 9 × 1.5 in = 176 cu in − model 36.1 cu in = 139 cu in (77.2 fl oz)
  2. × SG 1.18 + 10% = 105 oz → A 52.3 oz + B 52.3 oz, 4 × 2 lb kits (23.4 oz left over)

A tray is the case where guessing the model volume goes wrong. The master is mostly air: a 12 × 8 in dish, 1 in tall, whose walls and floor displace only about 20 fl oz of water. The silicone fills the dish as well as surrounding it, so the rubber you need is much closer to the whole box than you might expect.

Adjust for your project

in
in
in
in
Sides and over the top
fl oz
Rise in a measuring cup of water
Often ≈1.1–1.3 — see the TDS
lb
Total weight of A + B
More options: waste
%
Left in the cup; fills gaps
Silicone to mix105 oz6.54 lb · 2,965 g
Part A by weight
52.3 oz (1,483 g)
Part B by weight
52.3 oz (1,483 g)
Silicone volume (no waste)
77.2 fl oz (2,284 ml)
Mold box inside (L × W × H)
13 × 9 × 1.5 in
Kits to buy
4 kits
Left over from the last kit
23.4 oz (1.46 lb)
  • Mix by the ratio on your data sheet. Many silicones must be weighed; some, like Smooth-On’s Mold Star line, are 1A:1B by volume as well as by weight. Parts A and B here are by weight.

For this job · affiliate link
Silicone mold-making rubberYou need about 6.54 lb of silicone. Platinum-cure rubber copies fine detail and releases epoxy well; larger units usually cost less per pound than several small kits.
View on Amazon (opens in a new tab)

Silicone for a 12 × 8 in tray mold, by how much water the tray displaces

Silicone for a 12 × 8 in tray mold, by how much water the tray displaces
Tray displacementSilicone to mixKits to buyLeft over from the last kit
12 fl oz115 oz4 kits12.6 oz
16 fl oz110 oz4 kits18 oz
20 fl oz105 oz4 kits23.4 oz
24 fl oz99.2 oz4 kits28.8 oz
28 fl oz93.8 oz3 kits2.24 oz

What to know about a 12 × 8 in tray mold

Measure the master by displacement, not by its outline. Treated as a solid 12 × 8 × 1 in block, the calculator would subtract 96 cu in and ask for only about 60 oz of rubber — and you would run out partway up the walls. Sink the tray in a tub filled to the brim and catch the overflow, or work out the walls and floor from their thickness; either gets you close to the real displacement.

Set the tray right side up on the base, glued down around its foot. The silicone fills the dish and rises 1/2 in above the rim. Flipped over, that filling becomes a raised island in the middle of the mold, and the resin you pour later floods the channel around it and levels off as the tray’s flat underside. That is why bought tray molds have a thick block of rubber in the centre.

At 6.5 lb this is four 2 lb trial kits with about 23 oz left over, so it is worth checking the larger unit sizes. Mix it all at once rather than in four separate batches, so the rubber rises evenly — that means a slow product: Mold Star 15 SLOW lists about 50 minutes of pot life, while fast versions such as Mold Star 16 FAST give about 6 minutes, far too little for a pour this size. Degassing is optional for most Mold Star work, according to Smooth-On; a slow, thin pour into one corner does most of the job.

Once it has cured, the resin to fill the new mold is about the tray’s own displacement plus a little waste — see how much resin for a 12×8 tray mold. Smaller first project? Try how much silicone for a 4 inch coaster mold.

What you’ll need

As an Amazon Associate we earn from qualifying purchases. Links to products are affiliate links — they cost you nothing extra and help keep these calculators free.

Frequently asked questions

How much silicone for a 12x8 tray mold if I treat the tray as a solid block?

The calculator would say about 59.6 ounces — but that is wrong for a hollow tray, because the rubber fills the dish too. Measure the tray’s displacement instead.

How much silicone for a 12x8 tray mold with 3/4 inch walls?

About 141 ounces in a 13.5 × 9.5 × 1.75 in box — 5 kits of 2 lb.

How much silicone for a 12x8 tray mold with 3/8 inch walls?

About 88 ounces. A tray mold this thin flexes a lot, so support it on a board when you fill it with resin.

Sources