How much does a gallon of epoxy weigh?

Short answer

A gallon of mixed epoxy weighs about 9.18 pounds (4.16 kg) at a specific gravity of 1.1, a typical figure. Across common products — specific gravity about 1.05 to 1.2 — that ranges from roughly 8.8 to 10 pounds.

How to work it out

  1. SG 1.1 × 8.345 lb/gal (water) = 9.18 lb/gal; 1 gal × 9.18 lb/gal = 9.18 lb

A gallon of water weighs about 8.35 lb, and most epoxies are a little denser than water, so a gallon of epoxy lands a pound or so heavier. The specific gravity printed on your product’s technical data sheet turns that into an exact figure: type it into the calculator above. Filled, pigmented or metallic products can come in heavier than the range here.

Adjust for your project

gal
Data sheets give density in different ways — use whichever yours has.
Density compared with water: SG 1.1 means 1.1 g per ml. Typically 1.05–1.2 g/ml — from the technical data sheet.
Weight9.18 lb147 oz · 4.16 kg
Volume1 gal4 qt · 128 fl oz · 3.79 L
Cubic inches
231 cu in
Density
9.18 lb/gal

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Digital scale (0.1 g)For small batches, weighing is more accurate than volume lines — this converter gives you the target weight.
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One gallon of epoxy: weight by specific gravity

One gallon of epoxy: weight by specific gravity
Specific gravityWeightDensity
SG 18.35 lb8.35 lb/gal
SG 1.058.76 lb8.76 lb/gal
SG 1.19.18 lb9.18 lb/gal
SG 1.159.6 lb9.6 lb/gal
SG 1.189.85 lb9.85 lb/gal
SG 1.210 lb10.01 lb/gal

What to know about the weight of a gallon of epoxy

  • A real data-sheet figure. WEST SYSTEM lists its 105 resin with 205 hardener at a cured specific gravity of 1.18, which works out to a little under 10 lb per gallon — at the heavy end of the typical range. Clear tabletop and art resins often sit lower; your own label is the only number that counts.
  • The two halves of a kit don’t weigh the same. A 1-gallon 1:1 kit — TotalBoat’s TableTop, for example, is half a gallon of resin plus half a gallon of hardener — usually has a heavier resin jug, because resins tend to be denser than hardeners. That’s why a 1:1 kit is rarely 1:1 on a scale; the 1:1 epoxy by weight in grams page works through it, and 2:1 epoxy by weight does the same for deep-pour ratios.
  • Almost all of it stays in the piece. Solvent-free epoxies like the WEST SYSTEM system above don’t lose weight to evaporation as they cure, so the liquid weight is close to what ends up in the table — useful when you’re sizing legs or planning how many people it takes to lift a top.
  • Listing weights include packaging. A shipping weight on a store listing adds the jugs and the box, so it will read higher than the resin itself.

To go the other way — from a project’s dimensions to gallons, then pounds — start with the epoxy calculator and bring the total back here.

What you’ll need

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Frequently asked questions

How much do 3 gallons of epoxy weigh?

About 27.5 pounds at a specific gravity of 1.1 — typical of a 3-gallon deep-pour kit or a river table channel, and all of it resting on your form.

How much does a quart of epoxy weigh?

About 2.29 pounds at a specific gravity of 1.1 — a quarter of the weight of a gallon.

How much does a gallon of WEST SYSTEM 105/205 epoxy weigh?

About 9.85 pounds, using the cured specific gravity of 1.18 on WEST SYSTEM’s 105/205 data sheet (9.85 lb/gal).

Sources